2 jobs found

Toyal America, Inc. is a global leader in manufacturing of aluminum powders and advanced aluminum pigments for applications in the automotive and industrial/protective coatings markets. Toyal America, Inc. is seeking a Process Specialist for it's Lockport, IL location. Summary Statement The Process Specialist is responsible for monitoring (laboratory testing) and controlling various production processes in order to provide quality and efficient production.  Primary focus is on the daily production needs but participation in longer term continuous improvement projects is also expected. Nature and Scope This position is part of a multi-person team that covers production needs on a 24-hour basis.  Some of this work may also be allocated to straight day shift depending on specific needs.  The position reports to the PQC supervisor.   Essential Functions  Maintain and issue current paste formulations to production team. Adjust paste formulations as needed within established processing limits. Testing of in-process paste and powder production samples. Determination and instruction of process adjustment based on test results to production team. Creating lab formulations when needed to mimic process adjustments. Routine communication with shop-floor pertaining to processing conditions. Participate/lead root cause analyses as production issues arise. Participate/lead continuous improvement projects as assigned. Establish and maintain necessary blend stock inventories and paste standards. Maintain off-grade inventory and create rework plans accordingly. Pilot lab work as directed. Utilize and strictly adhere to standardized test methods based on ASTM methods, Government, Industry, or company developed test methods. Utilize, develop, and/or modify documents within the TAI  ISO 9001 system. Utilize and implement simple troubleshooting techniques to ensure test equipment is operating as intended.  Proficiently use the Quality, and Inventory Modules of the company’s manufacturing reporting system (Ramco). Track and analyze data utilizing statistical methods and recommend areas of improvements both in the process and quality areas to the Quality/Technical/Process Team. Capable of determining solutions for customer complaints under the direction of the PQC Supervisor. Requisitioning and maintaining of lab supplies Leading the 5S effort in laboratory; ensure good housekeeping skills to maintain a safe work environment Perform internal calibrations of lab test equipment per Work Instructions. Develop sampling plans for aerospace/military powders via MIL specs and contracts Develop, administer and analyze Gage R & R studies (as necessary) Work with Technical to integrate new/upgraded lab test equipment (as necessary)  Job Requirements:   Bachelor’s Degree in Chemistry or related discipline. 5-7 years of applicable work experience in a batch manufacturing environment, preferably in pigment or coatings. Minimum of 2 years overall testing experience with aluminum pigments and powders. Excellent communication skills at all level within the organization. Computer proficiency using MS Office products (Excel, Outlook, PowerPoint, Word). Knowledge of Statistical analysis tools and software programs such as Minitab, JMP or QI Macros required. Equal Opportunity Employer: Minority/Female/Disability/Veteran

Toyal America, Inc. is a global leader in manufacturing of aluminum powders and advanced aluminum pigments for applications in the automotive and industrial/protective coatings markets. Toyal America, Inc. is seeking a Coating Chemist for it's Lockport, IL location. Summary Statement This position is responsible for providing technical support for coatings related applications, product development and production support for both powder and paste applications. Essential Function Operate and maintain spray booth with rotary bell atomizer, electrostatic air spray and hand spray gun in a safe manner. Carry out spray correlation work between Toyal group companies and customers Conduct metallic and non-metallic paint pigment evaluation Conduct trials by utilizing powder and paste pilot/production facilities to develop and/or modify products based on customer needs Provide technical support for product transfer, raw material approval and method development including training other team members Support investigation of product non-conformances and customer concerns for resolution and prevention from re-occurrence Support Quality and Production team by maintaining product standards Prepare, record and maintain appropriate process documentation Maintain technical information for Toyal group products for local customer base. Other duties as assigned by the Technical Manager   Job Requirements:   The minimum requirement for this position is: Bachelor’s Degree in Chemistry or related field with minimum 5 years of related industry experience 2-3 years of paints or coatings industry experience Batch formulation and color matching skills with metallic pigments in waterborne and solvent borne systems in preferred Extensive knowledge of automotive paint systems with hands on experience with spray coating system is preferred Experience with lab instruments such as X-rite, BYK-MACi, viscometer, Rheometer and laser particle size analyzers would be a plus Excellent written and verbal communication skills.  Ability to interact effectively with team members, managers, co-workers, and customers. Strong problem-solving skills.  Ability to define problems, collect data, establish facts and draw valid conclusions. Strong organization skills & ability to multi-task to complete projects. Computer proficiency in MS Office (Word, Excel, PowerPoint) May require travel to Toyal group companies and as well as customers as needed Equal Opportunity Employer: Minority/Female/Disability/Veteran